Kunshan Ruijun Machinery Co., Ltd.
Kunshan Ruijun Machinery Co., Ltd.
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edm WIRE CUTTING MACHINE FR-400G New Design
Machine tool Features of Automatic High Speed EDM CNC Wire Cutting Machine:
Max. feature of this serial product lies in the fact that it has no special requirements to the processed metal material properties. In principle, it can process all the conductive materials such as super-hard and hard alloy, quenching materials, stainless steel ductile materials, various magnet steel fragile materials, uneasily-clamped thin wall spares etc.
Factory Situation:
1). More than 1500 Sets Wire Cut Machine can be sold out in Chinese market each year.
2). Over 8000 sets EDM machines installed in China or other countries.
3). 8 steps checking for each machine by more than 25 QCS.
4). 20 years experience on EDM Machines (From 1997) , 300 employees.
5). 20 research personnel for developing new models or accessories.
| Item | unit | FR-400G/M/S | FR-500G/M/S | FR-600G/M/S | FR-700G/M/S | |
| Worktable size (L×W) | mm | 550*680 | 580*770 | 680*940 | 720*1040 | |
| Table travel(X×Y) | mm | 300*400 | 350*500 | 400*600 | 450*700 | |
| Max. work piece thickness | mm | 250 | 250 | 300 | 300 | |
| U.V axis | mm | 20*20 | 20*20 | 20*20 | 20*20 | |
| Max. taper angle/plate thickness | degree/mm | ±6°/80mm G model ±12°/80mm M model ±6°/80mm S model | ||||
| Motor type | step or servo | G model Step motor M model Step motor S model Servo motor | ||||
| Wire diameter | mm | 0.16-0.20 | 0.16-0.20 | 0.16-0.20 | 0.16-0.20 | |
| Machine accuracy | Octagon | mm | ±0.005 | ±0.005 | ±0.005 | ±0.005 |
| Angle | mm | 0.012 | 0.012 | 0.012 | 0.012 | |
| Roughness, thrice cutting | um | ≤0.8 | ≤0.8 | ≤0.8 | ≤0.8 | |
| Max. machining speed | mm²/min | 200 | 200 | 200 | 200 | |
| Machine dimensions(W×L×H) | mm | 1160*1650*1850 | 1300*1770*1880 | 1540*1920*2020 | 1730*2020*2080 | |
| Machine weight | Kg | 1500 | 1700 | 2000 | 2300 | |
| Controller dimensions(W×L×H) | Mm | 600*800*1800 | 600*800*1800 | 600*800*1800 | 600*800*1800 | |
| Wire traveling speed | m/min | 5-11 | 5-11 | 5-11 | 5-11 | |
| Load of table | Kg | 350 | 400 | 500 | 600 | |
| Rated Power | KVA | 3 | 3 | 3 | 3 | |
| Water tank dimension(W×L×H) | mm | 580*960*660 | 580*960*660 | 580*960*660 | 580*960*660 | |
| Working reservoir capacity | L | 150 | 150 | 150 | 150 | |
Standard Configuration:
1) Window XP System with Auto-CAD software control System.
2) PANASONIC converter ( Japan Panasonic )
3) "C" Structure HTK Casting Machine Body ( Japan HTK )
4) Standard DRO and Z axis motorized drive up and down.
5) Hiwin brand linear guide way install on XYZUV 5 axis ( P lever )
6) Hiwin brand ball screw install on XYZUV 5 axis ( C3 lever )
7) Automatic center lubrication system. (Not manual )
8) LED Inside light (Not outside bulb)
9) Automatic double direction wire tension system
10) Standard ±6 degree taper cutting system
11) PHILIPS Industrial Computer (Philips Europe)
12) Automatic parameter generating system.
Cooperate Suppliers:
Linear guide way and ball screw supplier (HINWIN Taiwan)
Bearing supplier (NSK Japan )
Motor, Driver and Electric accessories supplier ( SIEMENS German)
Electric accessories supplier ( NCC Japan )
Transducer (converter) ( PANASONIC Japan)
Servo driver supplier ( YASKAWA Japan )
Handle Remote supplier (EUCHNER German )
Industrial control system supplier (PHILIPS Europe)
Machine Featurers:
1) Parameter is not required to put in, Artificial Intelligence works out perfect parameter
immediately after putting in cutting thickness and wire diameter, Different accuracy based on different workers with different experience will be solved.
2) Roughness: Ra ≤0.8um
3) 3 Time Cutting thickness : ≥200mm
4) Max Machining Speed: 200mm2/min
We adopt 6 sets high lever linear guide way on the traveling system including X,Y axis and other running accessories, X,Y axis adopts 2 sets high level ball screw. Wire Swing system: the first company adopt linear guide way, make the travel move smoothly without any obstruction, it make sure the swing without any wear, solve the big obstruction, big wear, etc problem from the V shape guide way.Tape or Angle part: UV axis tape unit has got national patent, patent number:2L2008200332261. Perfect design high lever tape unit, make high accuracy for moving and tape cutting. Wire Tension System: National patent number: 2L200820000226.7. Adopt double direction wire tension system, keep the wire tension with same strength during the working time, which can protect the wire and reduce the wire broken possibility.
